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EVA Foam, Ultra High Density

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Quick overview

This ultra-high density EVA foam is Cosplayshop.be’s own brand of foam. It is developed and designed especially for cosplay, theatre and more. This type of hard foam is excellent for making props without the need of internal support. It can also be used at places that require extra strength, reinforcement, durability or stability.

While this foam is very dense and resistant, the material is still made to be easy to work with. It can be easily cut, sanded, carved and so much more. The ultra-high density also gives it great heat shaping abilities.

  • EVA foam type: Ultra-High Density
  • Color: Dark Gray
  • Density code: EVA-PE167kg
  • Size: 950×450 mm. Since the 10mm and 7mm ultra-high density is too strong to be rolled up, we can only offer it in sheets of 950x450mm and not in 1000x2000mm.

More information about EVA foam

The power of EVA foam is that you can build almost anything with it, without making your wallet suffer. On top of that, it's also very lightweight and flexible, yet durable and strong. However, it's crucial to select the appropriate foam for your specific build. The main 2 aspects to take into account when choosing are density and thickness.

DENSITY

Density is usually indicated by a certain value (for example: 100KG). Simply put: the higher the density, the less air is present in the foam. This means that the foam with a higher density is heavier, but also a lot sturdier.

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Low Density

(Cosplayshop's black foam)

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Flexibility

flexible

stiff

Formability

organic shapes

armor

Strength

soft

durable

Finishing work

more

less

- best for -

Complex shapes

Fitted armor

Organic & creature shapes

VS

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High Density

(Cosplayshop's gray foam)

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Flexibility

flexible

stiff

Formability

organic shapes

armor

Strength

soft

durable

Finishing work

more

less

- best for -

Light & medium armor

Heavy armor

Props

THICKNESS

Another aspect to take into account is the thickness. You can make just about any reasonable thickness look good, but there are some guidelines when choosing this.

2 mm

Layering

Details

5 mm

Armor base

Big details

7 mm

Armor base

10 mm

Props

Heavy armor

(foamblocks)

> 20 mm

Huge props

Hello there cosplayer! Did you know that foam is the preferred material of a wide variety of makers?

The possibilities are endless when working with foam: you only need a couple of tools and a sheet of foam to start. Want to make an epic sword? No problem! Want to make an extremely detailed sci-fi gun? You got it! Want to make an insanely complex suit of armor with electronics incorporated? Guess what, you can do that as well! Cosplayshop “Select Style” has their inhouse made brand of foam, developed especially for cosplay.

This booklet will guide you through the process of choosing the correct foam and give you an introduction on how to build awesome creations with it! For the more experienced cosplayers, we have included some more in-depth tips as well.

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